Creation of a Mixed-Mode Fracture Network at Mesoscale Through Hydraulic Fracturing and Shear Stimulation
Abstract
Enhanced Geothermal Systems could provide a substantial contribution to the global energy demand if their implementation could overcome inherent challenges. Examples are insufficient created permeability, early thermal breakthrough, and unacceptable induced seismicity. Here we report on the seismic response of a mesoscale hydraulic fracturing experiment performed at 1.5-km depth at the Sanford Underground Research Facility. We have measured the seismic activity by utilizing a 100-kHz, continuous seismic monitoring system deployed in six 60-m length monitoring boreholes surrounding the experimental domain in 3-D. The achieved location uncertainty was on the order of 1 m and limited by the signal-to-noise ratio of detected events. These uncertainties were corroborated by detections of fracture intersections at the monitoring boreholes. Three intervals of the dedicated injection borehole were hydraulically stimulated by water injection at pressures up to 33 MPa and flow rates up to 5 L/min. We located 1,933 seismic events during several injection periods. The recorded seismicity delineates a complex fracture network comprised of multistrand hydraulic fractures and shear-reactivated, preexisting planes of weakness that grew unilaterally from the point of initiation. We find that heterogeneity of stress dictates the seismic outcome of hydraulic stimulations, even when relying on theoretically well-behaved hydraulic fractures. Once hydraulic fractures intersected boreholes, the boreholes acted as a pressure relief and fracture propagation ceased. In order to create an efficient subsurface heat exchanger, production boreholes should not be drilled before the end of hydraulic stimulations.
Key Points
- Mesoscale hydraulic fracturing in crystalline rock is observed with multigeophysical sensor array at close proximity
- Created fracture network consists of multistrand hydraulic fractures and reactivated preexisting structures
- Hydraulic fracture growth is strongly influenced by rock fabric, preexisting fractures, and stress heterogeneities
1 Introduction
Geothermal heat can be a reliable source of clean energy that is able to provide baseload capacity. Enhanced geothermal systems (EGS) promise the availability of geothermal energy anywhere if we only drilled to sufficient depth and were able to create an efficient subsurface heat exchanger to accommodate a sustainable circulation of fluid between injection and production boreholes (Tester et al., 2006). Creating such a heat exchanger has been a long-standing challenge (Doe et al., 2014; Grant, 2016) and one that needs to balance the economic need for high fluid flow rate, avoiding hydraulic short circuits and preemptive thermal breakthrough, and undesirable levels of induced seismicity.
Past efforts to create full-scale EGS have suffered from insufficient artificial permeability created through their attempts at shear stimulation, as observed at the Soultz-sous-Forêts, France site (Genter et al., 2010) or earlier at the Fenton Hill pilot in New Mexico, USA (Norbeck et al., 2018). It has been proposed to create EGS through primarily tensile hydraulic fractures (Jung, 2013) or through specifically targeting the creation of a fracture network that is based on a mix of newly created hydraulic fractures and utilization of preexisting structures that are to be reactivated in shear (McClure & Horne, 2014). Given the success of the modern unconventional oil and gas industry in creating engineered permeability for hydrocarbon production, researchers are hoping to harness these same technologies for EGS including the use of proppants, zonal isolation, and purposefully designed fracture networks.
A critical component of EGS development is to mitigate the induced seismicity risk associated with hydraulic fracturing and potential reactivation of faults at seismogenic depth (Diehl et al., 2017; Ellsworth et al., 2019; Häring et al., 2008). It remains poorly understood exactly how high-pressure fluid injections influence the state of stress and the likelihood of seismogenic slip of nearby faults (Walsh & Zoback, 2016). Lastly, creating an underground heat exchanger must avoid creating early thermal breakthrough between production and injection boreholes (Parker, 1999), which can be caused by excessive flow channeling. Some of the open questions upon which EGS success depends are as follows: How can we control the level of seismic activity and the largest events being induced? Can we utilize hydraulic fracturing techniques to create a suitable fracture network? What is the role of preexisting fractures, rock features and stress heterogeneity in these processes?
The complexity of the required advancements of EGS technology, the high costs of performing full-scale experiments, and the difficulty of adequately instrumenting test sites at typical depths greater than 3 km are driving a recent renaissance of underground mesoscale experiments, that is, at dimensions of tens to hundreds of meters. Such experiments provide the realism of a heterogeneous rock body, in contrast to laboratory studies on core samples, while simultaneously offering the potential of significantly lower cost with higher instrumentation density than a full reservoir-scale pilot study. These intermediate scale experiments try to strike a balance between easy access that allows for dense instrumentation and novel sensor deployments, size of the experimental volume, and relevant stress and temperature conditions.
Several experiments are being conducted in underground laboratories in crystalline rock that were originally targeted for nuclear waste storage research such as at the Äspö Hard Rock Laboratory, Sweden (Kwiatek et al., 2018; Zang et al., 2017) or at the Grimsel Test Site, Switzerland (Amann et al., 2018; Gischig et al., 2018; Villiger et al., 2020). Other experiments used opportune mining environments to learn about the processes involved in fracturing from in situ observations (Dresen et al., 2019; Jeffrey et al., 2009; Kwiatek et al., 2011). An advantage of deep underground mining environments in contrast to shallow tests is the availability of higher in situ stress conditions at relatively short drilling depths.
The EGS Collab project strives to improve our understanding of creating subsurface heat exchangers through densely monitored mesoscale stimulation experiments at relevant depth. The project is laid out as an integrated effort to combine experimental and modeling work applied to EGS development. We selected a site at the Sanford Underground Research Facility, located in Lead, South Dakota, formerly known as the Homestake Gold Mine (Kneafsey et al., 2019, 2020). The first suite of experiments is being conducted in the West Drift of the 4,850-ft level, approximately 1.5 km below the surface. The site is in the immediate vicinity of prior experiments conducted as part of the kISMET project, where permeability creation through hydraulic fracturing was studied prior to EGS Collab (Oldenburg et al., 2017). A testbed consisting of eight subhorizonal boreholes of 60-m length was designed to study the creation and function of a subsurface heat exchanger based on the utilization of hydraulic fractures designed to connect an injection-production borehole doublet. The monitoring boreholes were equipped with a wide array of sensors ranging from passive and active seismic through fiber optics to electrical resistivity and in situ displacement sensors. Here we report on the seismic response of the metamorphic rock mass to a series of stimulation experiments and the creation of a complex reservoir comprised of hydraulic fractures and reactivated natural fractures. In this paper, we focus on the detection and location of seismicity induced during the hydraulic stimulations and its evolution during a series of injection tests. First, we summarize prior baseline characterization and describe the instrumentation of the testbed. Then we describe the injection tests and seismic observations in chronological order before we discuss all tests together and put them in context with complementary observations enabled by the multimodal instrumentation. We close with a discussion of our observations in the context of other mesoscale experiments.
2 Experiment Overview
Experiment 1 of the EGS Collab Project benefitted from a thorough characterization of prior experiments near the site such as from the kISMET project (Oldenburg et al., 2017). The experiment is embedded in a host rock of carbonate-rich, quartz-bearing phyllite of the upper Poorman formation (Caddey et al., 1991). This metamorphic rock is strongly foliated and as a result has a highly anisotropic mechanical response (Frash et al., 2019; Vigilante et al., 2017). The anisotropy also holds for the larger scale as revealed through baseline electrical resistivity tomography (ERT) by Johnson et al. (2019) who imaged a 10-m scale fold running through the rock volume of our testbed. A discrete fracture network model was developed based on image logs, core, and fracture isolation flow tests (Neupane et al., 2019; Roggenthen et al., 2018; Schwering et al., 2020; Ulrich et al., 2018). A high-resolution cross-well seismic tomography campaign was conducted to collect compressional and shear wave velocities, vp and vs, of the testbed prior to stimulation (Schwering et al., 2020). The data were processed and initially inverted for isotropic first-arrival traveltime tomographic imaging, and the results were utilized for elastic moduli calculations (Linneman et al., 2018). Average velocity values in the best constrained region of the tomographic models were approximately 5,803 m/s with a standard deviation of 627 m/s for vp. These data have been utilized for anisotropic adjoint-state first-arrival traveltime tomography and anisotropic elastic waveform inversion methods to refine the initial velocity models and image the distribution of the Thomsen parameters (Gao et al., 2020). The stress field has been characterized as normal faulting through hydraulic fracturing tests during the kISMET project (Wang et al., 2017). Furthermore, it was necessary to consider perturbations to the tectonic stress field accounting for the excavation damage zone, the perturbation by the presence of a free surface at the drift (mine tunnel), and lastly the excavation and ventilation history and resulting thermal stresses. The West Drift was excavated starting in 1949, flooded in 2007 after the mining activity ceased and pumped dry in 2009 to enable access for scientific experiments (Heise, 2015). The natural temperature of the rock is about 38°C, and the drift is circulated with fresh air cooling it to an ambient temperature of about 20°C. To assess the impact of this history on the planned stimulation activity, Fu et al. (2018) and White et al. (2018) performed a numerical analysis of thermal stresses in the host rock and their implication on fracture propagation. They predicted that a newly created hydraulic fracture would preferentially grow toward the drift. This finding was incorporated in the experimental design by placing the production borehole between the injection borehole and the drift (Figure 1).
2.1 Testbed Design and Monitoring Array
To monitor the coupled mechanical, thermal, and hydrogeologic processes occurring during stimulation, the testbed was designed to surround the experimental volume in 3-D. The testbed consists of eight boreholes of about 60-m length and 96-mm diameter, drilled from a single drift at 1,480 m below the surface (Figure 1). Two of these boreholes were designated as the injection (E1-I) and production (E1-P) boreholes for the purposes of the stimulation and flow experiments. The other six boreholes were instrumented with a multimodal instrument string that included a fiber optic cable for distributed sensing of temperature (DTS), strain (DSS), and acoustic (DAS) signals; electrode strings for ERT; and thermistors and piezoelectric seismic sources for continuous active seismic source monitoring (CASSM) (Daley et al., 2007), hydrophones, and accelerometers. The borehole locations were identified using laser survey mapping of the borehole wellheads in the drift and gyro log surveys of the borehole trajectories. All sensors and active sources were affixed to a 1-inch PVC pipe to allow conveyance into the subhorizontal boreholes. The sensor strings were grouted to seal the boreholes and provide mechanical coupling. Two SIMFIP in situ displacement sensors (Guglielmi et al., 2014) were deployed in both experimentation boreholes E1-I and E1-P. One SIMFIP sensor covered the 1.8-m-long injection interval during each injection, while the second covered an approximately 4.6-m-long section of the production borehole, where fracture breakthrough was anticipated. In this paper we focus on the continuous passive seismic recordings and use the active seismic, DTS, and SIMFIP sensors for verification.
For continuous passive seismic recording we used two independent acquisition systems, recording at 4 and 100 kHz, respectively, recording the same sensors. The data recorded at 4 kHz sampling rate on a OYO Geores were deemed to be temporally undersampled for the types of signals generated during stimulation and are not discussed any further. The 100-kHz recording system utilized a 64-channel, 24-bit analog/digital converter (Data Translation, VibBox-64). Two hydrophone strings were deployed in boreholes E1-OT and E1-PDB. Each string consists of 12 hydrophones (High Tech, HTI-96-Min) at 1.75-m spacing. Although hydrophones are designed to be deployed on water, we grouted them in place with all the other sensors. While we did not attempt to quantify their coupling to the host rock, they worked reliably to detect phase arrivals. Additionally, 12 three-component piezoelectric accelerometers (PCB 356B18) were deployed in the boreholes. All of these sensors were sampled by the 100-kHz recording unit.
The hydrophones are reported to have a relatively flat frequency response up to about 35 kHz (Figure 2a) although the effect of cementation has not been quantified. The accelerometers, which were potted in stainless steel housings for protection, are specified to have a flat response of 1 V/g up to 5-kHz frequency (±10%) and with a resonance frequency >20 kHz. Since the recorded seismic signals were at frequencies higher than anticipated and outside of the accelerometer's manufacturer specifications, we obtained a frequency response curve using a high-frequency, electrodynamic shake table (Spektra SE-09) for one accelerometer. As shown in Figure 2a, the frequency response becomes significantly nonlinear above about 5 kHz with several resonance frequencies at about 10 kHz and higher. Unfortunately, the recorded seismicity had the most seismic energy in the resonance range around 10 kHz (Figures 2b and 2c). This is resolved well by the hydrophones as shown by the spectrogram of an example event (Figure 2c). For the same event, the accelerometers recorded energy well above 10 kHz, which we attribute to sensor resonances (Figure 2b). Unfortunately, this precludes us from quantitively using the amplitude information recorded by the accelerometers for measurement of moment magnitudes and moment tensors.
2.2 Data Processing
We developed an automated near-real-time processing flow based on the Python package ObsPy (Krischer et al., 2015). Files of 32-s duration were processed sequentially. Between files there was a gap of about 1.5 s with no data due to computational overhead. Seismic signals were contaminated by electrical spikes from the recording system, active seismic shots about every 0.8 s, and sensor cross-talk from the ERT system that uses cables collocated with the passive seismic sensor cables. The ERT cross-talk produces noise signals on many channels that have no moveout. These unwanted or active seismic signals were removed using the active source trigger signal or based on waveform features detecting maximum amplitudes within three samples. The active sources produced waveforms that cover about 2.5% of the time series that is not useable for passive seismic analysis.
Events were detected with a standard short-term average/long-term average routine (Allen, 1978) where we require at least 10 individual traces to trigger to detect an event. First arrival times were then refined using an Akaike Information Criterion picker implemented in the package PhasePAPy (Chen & Holland, 2016). If at least five P wave picks were obtained from one event, they were passed on to Hypoinverse (Klein, 2014). We use a version of Hypoinverse that is modified to accommodate the time precision of 10−5 s needed for our application. This processing workflow is implemented on an eight-core workstation and is able to handle about one triggered event per second. During periods of peak activity, this level may be far exceeded, however, leading to a backlog of events to be processed. In later processing steps we manually reviewed all detected events, removed potential noise events, and refined all automatic P wave picks and added S wave picks where possible (Figure 3).
We used a simplified velocity model with a single P wave velocity of 5,900 m/s and a vp/vs ratio of 1.78. This velocity was determined by locating the active sources and then minimizing the misfits between their known location and our determined location while varying vp. The selected P wave velocity falls within the range of vp values observed from the seismic cross-well survey of the testbed (Schwering et al., 2020). In the following section we quantify the location uncertainty obtained with our processing applied to the testbed. In normal earthquake monitoring settings, the location uncertainty is governed by the uncertainty in first break picking and unknown complexity of the applied velocity model. In our application a third component is the uncertainty in the location of sensors. Our working assumption is that borehole trajectories are generally known with better than 1-m accuracy. The location of sensors along the borehole is assumed to be known to 0.05 m or better and represents no relevant source of error.
During the experiments, the active seismic sources (CASSM) were operated semicontinuously to obtain a velocity model epoch every 15 min. We used these sources to separately quantify the location precision and accuracy of our automatic processing. We automatically determined the P wave first arrivals and locations as described above. We computed the accuracy of our locations as the vector between the mean determined location and the assumed location of the CASSM sources. Accuracy was determined to be better than 1.5 m (Figure 4a). It is important to note that the assumed location of the CASSM sources does contain their own error related to the uncertainty of the borehole trajectories as discussed above. We noticed a systematic deviation between the determined and assumed location of the sources as we go deeper along borehole E1-PST. Based on further evidence from inversion of ERT and active seismic data, it is assumed that the trajectory of this borehole has a systematic error on the order of 1°, translating into errors of up to 1 m at the bottom of that borehole. The location precision for each source is obtained from the largest component of the ellipsoid that contains 95% of determined locations. We found the location precision to be better than 0.8 m and typically better than 0.5 m (Figures 4a and 4c). Most of the recorded seismic events have a much lower signal-to-noise ratio than the active sources, so precision of our seismic event locations is limited by the accuracy of picking the first arrivals on a sufficient number of sensors. In Figure 4b we plot the fraction of events with a formal location precision better than a given location uncertainty. We find that for 80% of events the location precision is better than 2.0 m. Because the monitoring array is distributed in 3-D around the events, there is no significant difference between the horizontal and vertical precision.
3 Results
During May and December of 2018, hydraulic stimulations were conducted at three locations in borehole E1-I at depths of 39.0 m (128 ft), 43.3 m (142 ft), and 50.0 m (164 ft), respectively. A single location in E1-P was stimulated where fracture breakthrough was determined during the previous injection at 50 m in E1-I. A summary of the injection locations and parameters is given in Table S1 in the supporting information. For each stimulation, a 1.8-m-long interval between two straddle packers was pressurized in E1-I (Ingraham et al., 2018). Optical and acoustic televiewer images of the injection intervals prior to stimulation are shown in Figure 5. During well completion, a notch was made at each of the location that was intended to guide the initiation of a hydraulic fracture (Morris et al., 2018). All injections occurred with nonpotable industrial-grade water.
In the following sections we interpret the cloud of seismic events structurally based on planar fracture features. We did attempt interpretation of planar features based on numerical algorithms such as RANSAC but found them not to be useful here with strongly varying event density between individual fractures. We used a manual approach instead. In a 3-D viewer, we plot only well-located events with a location uncertainty better than 1.5 m and for the entire time period covered in this study. We select events that appear to be associated with a planar feature that we interpret to be a fracture. The position and orientation of fractures interpreted this way were determined through principal component analysis. We compute the covariance matrix of all earthquake hypocenters associated with an interpreted fracture. The orientation of the fracture is then obtained from its eigenvectors. The dimensions of the activated fracture sections are obtained from the major and intermediate axes of the ellipsoid defined by the hypocenters and scaled to include the 95% confidence interval if events followed a χ2 distribution in space. We identified 10 fractures this way as shown in Figure 6. In the following, we term Fractures F1, F3, F4, and F10 hydraulic fractures because they are roughly parallel with the maximum horizontal stress, they are subparallel to each other, and their fracture orientation does not belong to any fracture family or bedding plane orientation detected in the image logs. This is a working assumption made for the clarity of the paper. It will be further discussed in section 4.3.
3.1 The 50-m Stimulations, 22–25 May 2018
We placed the straddle packer assembly at the 50-m location in E1-I and began the first test on 22 May 2018 at 21:55 UTC by injection of water at 200 ml/min over a 10-min period (Figure 7a). This test was designed to create a hydraulic fracture of 1.5-m nominal diameter. The nominal dimensions were calculated based on the assumption of a circular, penny-shaped crack. We recorded and located 36 seismic events during this period that formed a cloud of approximately 3 m in diameter around the injection interval. Our resolution is not sufficient to image a clear trend or structure in this cloud of seismic activity.
After an overnight shut-in, the stimulation continued at a flow rate of 400 ml/min for about 60 min to enlarge the fracture to a nominal diameter of 5 m (Figure 7b). We initially observed seismicity in the same area as in the previous test. However, 10 min after reaching the maximum pressure, the seismicity began to migrate toward the injection well and slightly downward. After 30 min, seismic activity changed its migration pattern and grew predominantly upward, reaching the monitoring borehole E1-OT at about 19:29 UTC and migrating above it. At 19:34 UTC a temperature anomaly of +0.36 K was observed at 47-m depth in the E1-OT borehole from the DTS system. The DTS system records in 10-min intervals, so the time of breakthrough was between 19:24 and 19:34 and in agreement with the arrival of seismic activity. The positive temperature anomaly was interpreted as being related to a Joule-Thompson effect as the injected fluid pressure decreased upon entry into the grouted monitoring well (Zhang et al., 2018). Overall, seismicity developed in a fairly planar fashion with most seismicity associated with a single Fracture F4 at a strike of about N75°E. From that point on, the hydrophones and accelerometers deployed in E1-OT were exceedingly noisy, presumably due to water jetting into the borehole and causing direct vibrations to the sensor string. Elevated flow noise subsided after the injection tests but reappeared once a comparable hydraulic regime was reached. It was determined later that the grout in the boreholes did not seal effectively, and several attempts to reseal the monitoring boreholes would follow.
After another overnight shut-in, we resumed injection and increased the maximum flow rate to 5 L/min and injected until fracture breakthrough into the production borehole was observed (Figure 7c). Breakthrough in E1-P was evidenced by fluid outflow from the well collar and deformation recorded by the SIMFIP probe in the production borehole. Because of the much higher flow rate, and despite almost unchanged injection pressure, the seismicity rate was much higher than in previous injections, producing 280 events in about 20 min of injection. Only the largest events could be clearly located because of the ambiguity of associating wave trains for the bulk of smaller events. During that test, a second Fracture F3, subparallel to the first Fracture F4, became active. Further, Fracture F2 with a strike of about N120°E and with activity located below the other fractures became active as well.
The seismic cloud intersected with the production borehole at around 39.5-m depth. In a later test, video footage of fluid flowing into the production well was acquired using a downhole camera. We saw fluid jetting into the borehole at 39-m depth, which is consistent with the locations of the hydraulic fracture determined from the seismic events.
Following another overnight shut-in, two 1-hr-long flow tests of up to 4.5 L/min flow rates were conducted on 25 May 2018. The first test injected water above fracture opening pressures for about 20 min. Although a volume comparable to the previous stimulation was injected, only minor seismic activity with a total of 65 events was recorded (Figure 7d). The second flow test began after about 5 hr of shut-in and continued with moderate seismic activity at a flow rate of 3.7 L/min. After 20 min at that flow rate, it was increased to 4.5 L/min, the same used in the previous test. Activity on a new fracture (F1), detached from the previous activity, appeared. Interestingly, Fracture F1 has a similar strike as the previously active hydraulic fractures but is dipping in the opposite direction at a similarly steep angle. After shut-in, activity lingered on in this fracture much longer than observed after any of the previous injection tests (Figure 7e).
3.2 Alternating Stimulation in E1-P, 25 June 2018
After 1 month of experimental inactivity, we performed an alternating stimulation with a first injection in E1-P at a location at 39-m depth, where the fracture breakthrough was detected previously. During two short injection pulses of about 4 min, water was injected at up to 4.3 L/min. A total of 58 events was recorded during that period, primarily limited to the hydraulic Fracture F3 that intersected E1-P at the injection interval (Figure 8). At 17:55 UTC, toward the end of this first injection phase, we observed a thermal anomaly in borehole E1-PDB at 32.25-m depth. The injection was then reversed back to E1-I at the same location at the 50-m notch as used during the 22–25 May injections. Injection pressures exceeded 30 MPa at injection rates up to 4 L/min. Seismic activity was mostly confined to the two deep hydraulic fracture strands F1 and F4 with considerable activity in F1, even after significant reductions in flow rate and injection pressure. This is consistent with the persisting seismicity observed after the 25 May injections.
3.3 The 39-m Stimulation, 19 and 20 July 2018
The shallowest stimulated location at 39 m was stimulated during 19 and 20 July 2018. During the first stimulation at a maximum injection rate of 400 mL/min, fracture breakdown was inferred from the increased injectivity when injection pressures reached up to 27.9 MPa—thus significantly higher than observed during the initial stimulations at the 50-m location. Sparse seismic activity began at pressures above 25 MPa. Unfortunately, the passive seismic system had an outage beginning at 17:44 UTC and no more data could be acquired during this test. After an overnight shut-in, stimulation treatment continued on 20 July with injection rates up to 1.5 L/min and pressure of almost 30 MPa. During the periods of higher injection rate, seismic activity increased (Figure 9).
Even though the maximum pressures were significantly higher than in stimulation treatments at the 50-m location, no hydraulic fracture was created. Instead, a subhorizontal cloud of seismicity was produced. Closer inspection revealed a set of two shallow dipping fractures. On 20 July at 21:32 a temperature anomaly of up to +0.7 K was detected through the DTS system at 24-m depth in borehole E1-OT. Although about 10 m away from located seismicity, this location is consistent with the subhorizontal trend of Fracture F5 if its trend would be extended toward the E1-OT borehole.
3.4 The 43-m Stimulation, 7, 21, and 22 December 2018
The first injection at the 43-m location in E1-I occurred on 21 May 2018 but was quickly abandoned when no fracture breakdown was observed at the anticipated pressure level. Furthermore, the SIMFIP in situ displacement sensor initially indicated shear deformation, and the intentions for this experiment were to study hydraulic fracturing rather than shear fracturing.
On 7 December 2018 we continued stimulation of the notch at 43-m depth in E1-I, where the very first injection on 21 May was quickly abandoned. The interval was pressurized using a flow rate of 2.5 L/min to a pressure of 32 MPa where we observed fracture opening. Less than 2 min after reaching the fracture opening pressure, a packer element burst and we had to cancel the stimulation (Figure 10a). After replacing the packer, a third attempt to stimulate the interval began on 21 December 2018. We increased the flow rate up to 5 L/min and observed the maximum pressure of 33.7 MPa, which reduced and stabilized at 32.7 MPa during fracture propagation (Figure 10b). The seismic response was vigorous with 426 events observed during this test. Seismicity grew along Fractures F7 and F8 downward and toward E1-OB. During this test, numerous thermal anomalies related to fracture hits were detected by the DTS system in the monitoring boreholes. The first thermal signal was detected at 17:15 at 37.25-m depth in OB, corresponding to seismicity in F8. A second anomaly was detected at 19:30 at 32.25-m depth in OB, corresponding to Fracture F7. For both thermal anomalies the closest seismicity projects within 1 m of the thermal anomaly detected by the DTS system.
Most seismic activity was confined to shear Fracture F7 that was reactivated along a 10-m-long segment. Fracture F9 became newly active, and seismic activity grew subparallel to E1-I and in the opposite direction of F7. Both fractures appear to originate from the injection interval in E1-I, and their reactivated sections grew one sided away from the injection interval. The image log of E1-I does show several mineral-filled fractures near the machined notch (Figure 5) at 43 m as well as a series of fractures at 44.5 m. Two fractures identified on image logs have an orientation roughly matching the orientation of the reactivated Fracture F7 (strike and dip of 138 and 78 vs. 140 and 85 for the logged fracture and F7, respectively). This feature corresponds to the Intermediate Fracture Zone as characterized by Neupane et al. (2019).
Very slowly and with only minor seismic activity, a part of the seismic cloud grew toward E1-P with an orientation consistent with a hydraulic fracture (F10). This feature shares the same orientation as the hydraulic fractures that were created in May and connect the 50-m notch with E1-P. Thermal anomalies were detected at 20:19 at 37.25-m depth in E1-OT and at 17:15 at 37.20-m depth in E1-OB. Several fracture intersections with E1-P were found within 0.5 m of 31.0-m depth using a downhole camera during the 21 December injection. These fracture intercepts align very well with the interpreted hydraulic fracture and confirm the orientation and location of the hydraulic fracture independently.
4 Discussion
Several high-pressure fluid injections at the three notched locations in the borehole E1-I created a very diverse range of seismic responses (Table S1): Stimulations at each injection interval produced significantly differing fracture propagation responses despite being located in the same rock type and separated only about 10 m in the same borehole (Figure 11). We observed seismicity trends consistent with hydraulic fracturing when injecting at the 50- and 43-m locations. In addition, seismicity trends consistent with shear fracturing were present at the 50-m location and dominated the seismic activity at the 43-m location. At the 39-m location only trends compatible with shear fracturing were observed. Below we discuss the observed seismicity and complementary observations.
4.1 DTS and E1-P Intercepts
Multiple thermal anomalies were detected in the monitoring boreholes during fluid injection. All of them were positive anomalies in the 0.3–1.0 K range. Usually, the closest seismicity was found within 1 m, that is, the determined range of location uncertainty. Additionally, downhole camera video obtained in E1-P identified fluid inflow at several locations at ~38-m depth in E1-P during injection at the 50-m location and at ~31.0-m depth in E1-P during injection at the 43-m location of E1-I. These observations independently confirm the location accuracy of the seismic monitoring system as discussed above and shown in Figure 4.
It appears that for several of the recorded thermal anomalies, fracture propagation stopped at the boreholes indicating that they strongly influence the local hydraulic regime and inhibit further seismic activity. For example, during the 20 and 21 December injections, fractures hit the boreholes E1-OB at two locations and E1-PSB at a single location but did not continue migrating past these intercept locations. These boreholes intersections are interpreted to have acted as “pressure relief” points, in agreement with the observed thermal anomalies from the Joule-Thomson effect as pressure decreased, inhibiting further fracture growth (Figure 11). These observations are in agreement with prestimulation modeling results and based on lab-scale experiments (Frash et al., 2018, 2020) and suggest that production boreholes should not be drilled prior to stimulations unless a dual stimulation, where injection and production boreholes are pressurized simultaneously, is planned. Any borehole will act as pressure relief as soon as it is connected to the fracture network, even with very small permeability or applied back pressure. In order to create a high-permeability connection, the rock beyond the borehole needs to be stimulated as well to connect further natural fractures. This can only be achieved if no pressure sink, such as a borehole, is available close by.
During the 21 July and 20 and 21 December tests, significant reactivation occurred on preexisting structures. Although no seismicity reached the monitoring boreholes, we recorded thermal anomalies in agreement with the observed linear or planar trends of seismic activity. These were observed in E1-OB on 21 July and in E1-PDT and E1-PST on 20 December (Figure 11). It appears that fracture propagation may occur ahead of the front of detectable seismic activity. This may be a network bias with seismicity close to boreholes implicitly also being at the edge of the seismic network where detection levels are worse. It may also indicate that aseismic deformation drives these fractures. This advancement of fracture flow beyond the seismically active region has not been observed for the created hydraulic fractures.
4.2 Velocity Model
In this study we have used a simplified velocity model with constant vp and vs throughout the experimental volume. The phyllitic rock mass with strong foliation planes and ubiquitous fractures does however show anisotropic velocity behavior as well as lateral heterogeneity. In order to characterize the heterogeneity, Chai et al. (2020) built on our analysis of the seismic events and applied the PhaseNet software (Zhu & Beroza, 2019) and transfer learning to measure additional arrival times and performed a 3-D tomographic study using the tomoDD package (Zhang & Thurber, 2003). While their relative relocations provide some higher-resolution images of the identified fractures, the differences to the absolute locations presented here are fairly minor.
Anisotropy in the testbed was studied by Gao et al. (2020) using active seismic survey data. They found that the rock in the testbed is significantly anisotropic with Thomsen parameters ε, δ, and γ reaching values of up to 0.6, 0.4, and 0.4, respectively. The effect of the full anisotropic and 3-D velocity structure of the testbed still remains to be studied.
Because of the low signal-to-noise ratio of the accelerometer and hydrophone data, the measurement of phase arrival times is a major source of uncertainty. Besides the complexity of the velocity model considered, it is hence crucial to utilize a location algorithm that is robust to outliers. Here we make use of the robustness of the Hypoinverse software instead of using a more complex velocity model and potentially sacrificing robustness of the location software.
The quality of our locations, despite not considering heterogeneity and anisotropy, has been corroborated by comparing the known (with their own uncertainty) location of the active sources and our determined locations thereof as well as detections of fractures in the monitoring boreholes.
4.3 Fracture Network
The injection tests at the three locations in E1-I produced seismicity having a wide variety of fracture orientations highlighting the importance of the natural rock fabric (foliation, bedding planes, preexisting fractures, and structural heterogeneity) for fracture propagation. To understand the reactivation mechanism of the identified fracture planes, we compute the slip tendency in the unperturbed stress field (Morris et al., 1996). The slip tendency T is defined as the ratio of shear stress τ to normal stress σn acting on a potential slip surface, T = τ/σn. It is a relative measure of how likely a fault of a given orientation is to slip in a given stress field. Slip tendency specifically does not incorporate any dynamic or transient effects nor does it incorporate detailed models for friction. The assumed stress magnitudes are 41.8 MPa for the vertical stress, a minimum horizontal stress of 21.7 MPa, and a maximum horizontal stress of 34.0 MPa with an orientation of N92°E (Kneafsey et al., 2020; Singh et al., 2019). The slip tendency is plotted along with the interpreted fractures in Figure 12. Of all the reactivated fracture planes, only F9 appears to be well oriented for shear slip.
We hypothesize that Fractures F1, F3, F4, and F10 are hydraulic fractures. Evidence include the following: (1) Fracture propagation occurred at injection pressures greater than the least principal stress. (2) The fracture planes are subparallel and are not shared by any natural fractures in any of the monitoring boreholes as interpreted from acoustic and optical image logs (Figures 12b and 12c). (3) Fracture opening consistent with hydraulic fracturing has been observed on discrete 3-D deformation sensors in the injection and production boreholes (Guglielmi et al., pers. communication). (4) New fractures have been observed under flowing conditions in E1-P.
The hydraulic fractures are oriented consistently about 22° east of the assumed SHmax direction determined about 100 m from the testbed. This difference of stress orientations of the presumed hydraulic fractures and the SHMax orientation is at the upper range of expected variation of the stress orientation at the testbed and other sites with crystalline rock (Schoenball & Davatzes, 2017). We do note the location of Fractures F1, F3, and F4 detached from the other activated fractures which are clear indications of discontinuities during the fracture propagation (Figure 6). Particularly, Fractures F3 and F4 appear to be subparallel strands of hydraulic fractures about 1 m apart. This suggests that hydraulic fractures grow until they hit a hydraulically active natural fracture where they may abut, with a step over through the preexisting fracture until a flow barrier is hit, which would then promote the creation of a new hydraulic fracture. This has been directly observed, for example, in mine-back experiments described by Jeffrey et al. (2009).
Although Fracture F1 does fit the orientation of a hydraulic fracture, its detached location, vigorous seismic activity, and in particular the persisting seismic activity after shut-in that we observed repeatedly draw some doubt to this interpretation. These types of seismogenic responses are usually associated with critically stressed faults (Schoenball, 2019). Hydraulic fractures on the other hand are expected to be purely driven by fluid injection and would cease to propagate once the fluid injection has stopped. Indeed, seismicity quickly ceased on all of the other activated fractures after shut-in. However, the lingering activity as observed in F1 has also been observed in a number of EGS field sites, such as Soultz-sous-Forêts, Basel, and the Cooper Basin, and has been interpreted to represent ongoing pressure diffusion following cessation of injection (e.g., Baisch et al., 2010; Baisch & Vörös, 2010).
Fractures F2 and F8 form offshoots from the main trend of activity of the 50-m injection and are of similar orientation as Fracture F7 activated during the 43-m injection. They are oriented more favorably for shearing but are still far from optimally oriented for slip. These fractures would be well oriented for failure for lower magnitudes of SHmax and a stress regime approaching strike slip. It is likely that these fractures were preexisting and reactivated in shear, once they were intersected by the hydraulic fracture.
Fractures F5 and F6 were activated during injections at 39 m and have a very different orientation to the previously discussed fractures. Based on the stress field information, they would have the lowest slip tendency of all interpreted fractures. This is consistent with the highest pressures that were observed during the fracture propagation stage. However, the pressure observed surpassed the minimum horizontal stress and it remains enigmatic why no hydraulic fracture propagation occurred.
The identified fractures show strongly varying seismic response with some features showing dense seismicity such as F9, while others are poorly defined through the seismicity but are independently confirmed through fracture intersections with boreholes, such as F10. In the following we attempt to quantify the different seismic response for each single fracture.
Induced seismicity is caused by elevated fluid pressure and changes of the effective stress. However, during ongoing stimulation and after fracturing has been initiated, it is the injected fluid volume that continues to drive sustained seismic activity. For each fracture, we compute the volume of fluid injected during the time between two consecutive detected events that were associated with that fracture. We only account consecutive events that occurred during the same injection period. We obtained a distribution of interevent volume for each fracture. Variations in the interevent volume can then be interpreted either as resulting from the hydraulic conditions of the fracture network (e.g., favoring fluid flow into certain features) or as resulting from the varying seismogenic potential of a given feature (e.g., a higher density of critically stressed asperities). For the first interpretation the hydraulic regime defined by all fractures and the rock matrix favors certain fractures and promotes fluid flow that leads to seismicity. Fractures that receive the majority of fluid would have a small interevent volume, while fractures that receive less fluid would have a large interevent volume as most of the injected fluid bypasses them. In the second interpretation, small interevent volume represents critically stress fractures in the sense that many asperities exist that rupture seismically under the applied hydraulic conditions. Large interevent volume would then correspond to a low density of critically stressed asperities and vice versa. Although the seismic network surrounds the detected seismicity, we have to note that the recoding sensitivity of the passive seismic system may not be uniform and systematic biases of detection sensitivity may exist.
Figure 13 shows the distributions of interevent volume for all fractures. We obtain interevent volumes spanning more than 2 orders of magnitude. For most the median interevent volume was between 2 and 12 L. Outliers were F1 and F9 with significantly smaller median interevent volumes of 0.8 and 0.2 L, respectively. F10 had a significantly larger median interevent volume of 38 L. F1 had the same strike of hydraulic Fractures F3, F4, and F10 but an opposite dip direction. Since we are in a strike-slip stress environment, the opposite dip direction does not have an impact on the geomechanical conditions of these fractures. Based on slip tendency (Figure 12), it should still have very similar geomechanical conditions as the other hydraulic fractures. However, the persisting seismic activity in this fracture after the second 25 May flow test indicated that this fracture may have a higher seismogenic potential than the other features, that is, small perturbations of effective stress still spreading after shut-in continue to cause seismicity, whereas similar transient perturbations did not cause seismicity on other structures and after other injection tests.
Shear Fracture F9 has the highest slip tendency of all identified fractures (Figure 12), which is consistent with the smallest interevent volume (Figure 13a). The large interevent volume exhibited by F10 can be explained by the strong seismic activity simultaneously occurring in F7. It is conceivable that F7 dominated the hydraulic regime during this injection test, and only marginal amounts of fluid were driving the propagation of the new hydraulic Fracture F10, resulting in little overall seismic activity.
We further compute nearest-neighbor distance based on Zaliapin et al. (2008). This nonparametric clustering method can separate clustered seismicity from independent background events. As shown in Schoenball et al. (2015), Zaliapin and Ben-Zion (2016), and Schoenball (2019), this may help inform the mechanisms of the observed seismicity. The interevent distance is defined as ηij = TijRij, where the rescaled interevent time and rescaled interevent distance , with interevent time Δtij, the b value of the magnitude-frequency relation, Mi the magnitude of event i, r the hypocentral vectors, and d the fractal dimension of earthquake hypocenters. We determined b = 1 (Figure S5) and assumed d = 2. We observe a very strong background mode and only a very small component of clustered seismicity (Figure 13b). This is indicative that most seismicity occurred on (or created) structures that were not critically stressed, which is consistent with hydraulic fracturing. Only a small number of events were found to be clustered, that is, they were probably caused by prior seismicity, which is commonly observed for tectonic seismicity (Schoenball, 2019; Schoenball et al., 2015; Zaliapin & Ben-Zion, 2016).
Our injection experiments were designed to create hydraulic fractures rather than to activate preexisting features through shear. Since the rock mass is ubiquitously fractured, we were not able to find injection intervals that are free of weaknesses such as fractures, quartz inclusions, foliation, and bedding planes in the metamorphic rock. As a consequence, the hydraulic stimulations produced significant levels of shear reactivation. Still, we were able to create hydraulic fractures as well. For injections at the 50-m location hydraulic fractures appear to dominate the seismic response. The dominant source for shear reactivation (where the shear mechanism is inferred from the fracture orientation) was Fracture F2, which was intersected by the hydraulic fracture about 3 m away from E1-I. At that point the hydraulic fracture was already well developed and its propagation was not significantly disturbed by the adjacent shear activation. For the 43-m injection the reactivated shear fracture originates at the injection interval. Hence, the seismic activity in this feature is vigorous and presumably also channeled most of the fluid flow away from the hydraulic fracture. As a result, only minor seismic activity was observed in F10. Subsequent flow testing at the 43-m location did not reveal significant hydraulic connectivity between E1-I and E1-P. This suggests that the shear reactivation inhibited hydraulic fracture growth.
4.4 General Observations and Comparison to Other Sites
The seismic activity of mesoscale hydraulic fracturing and shear activation in crystalline rock has now been studied among others at the Äspö, Grimsel, and Sanford underground laboratories (Gischig et al., 2018; Kwiatek et al., 2018; Villiger et al., 2020; Zang et al., 2017; and this study). Similar experiments have been conducted in sedimentary rock as well (De Barros et al., 2018; Duboeuf et al., 2017; Guglielmi et al., 2015). For all of these experiments, borehole sections of 0.5 to 2 m were isolated using straddle packers. One-sided fracture zones or hydraulic fractures, that is, fractures growing unilaterally from the injection well, were activated in almost all fracture stages during these experiments. For our experiment thermal stress gradients could explain the preferential growth toward the mine drift that was observed for most structures (Fu et al., 2018). However, this phenomenon was also observed for reactivation of preexisting fractures and with fracture propagation away from the drift, such as for Fracture F9. At Äspö and Grimsel fracture growth does not seem to follow a systematic trend. There, one-sided fractures were observed to grow toward or away from the closest galleries or drifts. However, at Äspö a fracture propagation trending upward toward smaller confining stress was observed. Together, these observations suggest that the local conditions at the borehole wall crucially determine the course of a stimulation treatment. The first nucleation point of substantial fracture growth appears to determine the trajectory a propagating fracture may take. This interpretation is in line with the concept of channelized fluid flow and heterogeneous pore fluid pressure fields in rough-walled fractures (Auradou et al., 2006; Marchand et al., 2019).
While the highest fluid pressures and stress perturbations are expected at the injection well, the highest seismic activity was observed in further away fractures such as F1. Similar observations that the majority of seismicity does occur away from the injection borehole, rather than centered on the well, have been made in an underground laboratory in limestone (De Barros et al., 2018) and at full scale at the Soultz-sous-Forêts EGS (Dorbath et al., 2009). There, highest event rates occurred in a zone about 200 m away from the injection well. At Pohang, South Korea, earlier seismicity on the fault plane that produced the M5.4 event also occurred at a significant distance from the injection well (Ellsworth et al., 2019) and was not centered on the injection borehole.
Another interesting observation was the presence of multistrand hydraulic fractures that were produced from the same injection interval and run subparallel. As has been directly observed by Jeffrey et al. (2009) through a mine-back experiment it seems that hydraulic fractures may abut against natural fractures and initiate a new hydraulic fracture after making a stepover. This is again an observation that highlights the important role that preexisting structures play. Numerical modeling schemes that strive to represent fracture stimulation in crystalline rock need to include such fracture interactions.
4.5 Conclusions
We have measured the seismic activity associated with mesoscale hydraulic fracturing tests utilizing a 100-kHz, continuous seismic monitoring system deployed in six monitoring boreholes surrounding the experimental domain in 3-D. The multimodal data that were recorded at several stages of the experiment provided extremely useful complementary constraints that helped to validate the image obtained from the passive seismic monitoring.
Despite the high seismic Q properties of the rock, the signal-to-noise ratio achieved by the accelerometers proved challenging to analyze. Other challenges were provided by the multimodal sensor deployment including active seismic and electric methods and noisy environment with drilling activity (Schoenball et al., 2020). We were able to locate a total of 1,933 seismic events during several injection periods at three locations of the injection borehole E1-I. Our seismicity locations were confirmed through locating known active sources as well as independently through 12 fracture intercepts in all monitoring boreholes recorded with the DTS system and observed fluid inflow in E1-P. When propagating fractures intersected boreholes, the boreholes (grouted or not) appeared to act as pressure relief points that arrested fracture growth.
For two injection intervals we were able to create hydraulic fractures. In all intervals, however, we observed significant shear activation of preexisting structures. Although the geometry of the hydraulic fractures may be complex, including branching into parallel strands and stepovers, the two main hydraulic fractures are remarkably parallel intersecting each of the boreholes E1-I, E1-OT, and E1-P at locations 12 m apart. One-sided fractures and heterogeneity of stress dictate the outcome of hydraulic stimulations. This is still the case when stimulation attempts to rely on theoretically well behaved hydraulic fractures that develop parallel to SHmax in an idealized system.
Once fractures were intersected by boreholes, the boreholes acted as a pressure relief and fracture propagation ceased, consistent with prestimulation modeling. Further, when a fracture only grows to a production borehole and stops its propagation there, the aperture of this new hydraulic connection would not be very large. This would further limit the created hydraulic connectivity between injection and production boreholes. Likewise, because a fracture connection has already been made between the boreholes, it may be difficult to further create a good hydraulic fracture connection by reversing the flow direction (i.e., inject into the production well) after the fracture has been created. This suggests that in order to create a good hydraulic communication between injection and production boreholes, the latter should not be drilled before the end of a stimulation.
Acknowledgments
This material was based upon work supported by the U.S. Department of Energy, Office of Energy Efficiency and Renewable Energy (EERE), Office of Technology Development, Geothermal Technologies Office, under Award DE-AC52-07NA27344 with LLNL and Award DE-AC02-05CH11231 with LBNL. The U.S. Government retains, and the publisher, by accepting the article for publication, acknowledges that the U.S. Government retains a nonexclusive, paid-up, irrevocable, worldwide license to publish or reproduce the published form of this manuscript, or allow others to do so, for U.S. Government purposes. This manuscript has been authored in part by UT-Battelle, LLC, under contract DE-AC05-00OR22725 with the U.S. Department of Energy (DOE). DOE will provide public access to these results of federally sponsored research in accordance with the DOE Public Access Plan (http://energy.gov/downloads/doe-public-access-plan). The research supporting this work took place in part at the Sanford Underground Research Facility in Lead, South Dakota. The assistance of the Sanford Underground Research Facility and its personnel in providing physical access and general logistical and technical support is acknowledged. We thank the reviewers and Grzegorz Kwiatek and Katrin Plenkers for helpful discussion. This paper describes objective technical results and analysis. Any subjective views or opinions that might be expressed in the paper do not necessarily represent the views of the U.S. Department of Energy or the U.S. Government.
Appendix A: EGS Collab Team
J. Ajo-Franklin1,2, T. Baumgartner3, K. Beckers4, D. Blankenship5, A. Bonneville6, L. Boyd7, S. Brown8, J. A. Burghardt6, C. Chai9, A. Chakravarty1, T. Chen10, Y. Chen10, B. Chi2, K. Condon11, P. J. Cook1, D. Crandall8, P. F. Dobson1, T. Doe12, C. A. Doughty1, D. Elsworth13, J. Feldman5, Z. Feng10, A. Foris5, L. P. Frash10, Z. Frone7, P. Fu14, K. Gao10, A. Ghassemi15, Y. Guglielmi1, B. Haimson11, A. Hawkins16, J. Heise3, C. Hopp1, M. Horn3, R. N. Horne16, J. Horner6, M. Hu1, H. Huang17, L. Huang10, K. J. Im13, M. Ingraham5, E. Jafarov10, R. S. Jayne1, T. C. Johnson6, S. E. Johnson1, B. Johnston4, S. Karra10, K. Kim1, D. K. King5, T. Kneafsey1, H. Knox6, J. Knox6, D. Kumar15, K. Kutun18, M. Lee5, K. Li16, Z. Li13, M. Maceira9, P. Mackey8, N. Makedonska10, C. J. Marone13, E. Mattson19, M. W. McClure20, J. McLennan21, T. McLing17, C. Medler22, R. J. Mellors14, E. Metcalfe7, J. Miskimins18, J. Moore8, C. E. Morency14, J. P. Morris14, T. Myers5, S. Nakagawa1, G. Neupane17, G. Newman1, A. Nieto7, T. Paronish8, R. Pawar10, P. Petrov1, B. Pietzyk3, R. Podgorney17, Y. Polsky9, J. Pope5, S. Porse7, J. C. Primo1, C. Reimers22, B. Q. Roberts6, M. Robertson1, V. Rodriguez-Tribaldos1, W. Roggenthen22, J. Rutqvist1, D. Rynders3, M. Schoenball1, P. Schwering5, V. Sesetty15, C. S. Sherman14, A. Singh16, M. M. Smith14, H. Sone11, E. L. Sonnenthal1, F. A. Soom1, D. P. Sprinkle6, S. Sprinkle1, C. E. Strickland6, J. Su5, D. Templeton14, J. N. Thomle6, C. Ulrich1, N. Uzunlar22, A. Vachaparampil15, C. A. Valladao1, W. Vandermeer7, G. Vandine3, D. Vardiman3, V. R. Vermeul6, J. L. Wagoner14, H. F. Wang11, J. Weers4, N. Welch10, J. White, M. D. White6, P. Winterfeld18, T. Wood1, S. Workman8, H. Wu14, Y. S. Wu18, E. C. Yildirim13, Y. Zhang16, Y.Q. Zhang1, Q. Zhou1, M. D. Zoback16
1Lawrence Berkeley National Laboratory 2Rice University 3Sanford Underground Research Facility 4National Renewable Energy Laboratory 5Sandia National Laboratories 6Pacific Northwest National Laboratory 7U.S. Department of Energy 8National Energy Technology Laboratory 9Oak Ridge National Laboratory 10Los Alamos National Laboratory 11University of Wisconsin-Madison 12TDoeGeo Rock Fracture Consulting; Golder Associates Inc 13Pennsylvania State University 14Lawrence Livermore National Laboratory 15The University of Oklahoma 16Stanford University 17Idaho National Laboratory 18Colorado School of Mines 19Mattson Hydrology LLC 20ResFrac 21University of Utah 22South Dakota School of Mines and Technology
Open Research
Data Availability Statement
The seismic data discussed here are available in Schoenball et al. (2019).